2024 Boyens Ispot

Boyens Bake service iSPOT

MASS TRANSFER AND MANUAL PORTIONING PUMP

Boyens Backservice iSPOT mass transfer pump. The machine combines product pickup from a bowl or pan with manual dispensing through a hand gun.

Technical description

The iSPOT is a mobile, stainless-steel food-processing unit intended to move soft, pumpable product from a mixing bowl, pan, or container and dispense it at a separate work station. A pivoting suction pipe is lowered into the product. The transfer mechanism draws product from the container and supplies it to the manual dispensing gun. The operator controls placement and portioning by positioning and actuating the gun over a receiving pan, tray, container, or process station.

The arrangement is intended to reduce repeated manual scooping and handling while allowing the product to be transferred directly from its preparation vessel. It can be used as a transfer pump, a manual portioning system, or both within the same operation. Product texture, temperature, viscosity, inclusions, suction conditions, and operator cycle time affect actual transfer rate and dose consistency.

Main assemblies and functions

•⁠ ⁠Mobile stainless-steel support: Supports the vertical pump assembly and allows the unit to be moved between work areas. The photographed machine is mounted on a wheeled base.

•⁠ ⁠Pivoting suction pipe: Swings into the product bowl or pan to draw product into the transfer system. Its pivoting arrangement accommodates containers at different working positions and heights.

•⁠ ⁠Product-transfer and metering assembly: Moves product from the vessel toward the dispensing gun and delivers a controlled volume when the gun is operated. The exact internal pump design and drive specifications should be confirmed from the nameplate and manufacturer documentation.

•⁠ ⁠Manual dispensing gun: Provides operator-controlled discharge. It can be used to dispense portions or to transfer product into a downstream hopper or container.

•⁠ ⁠Flexible product hoses: Connect the pump assembly to the hand gun and carry product through the system. Hoses and product-contact components should be inspected for condition, correct food-contact suitability, and cleanability.

•⁠ ⁠Height-adjustable / handling components: The visible support and pivoting arrangement allow the suction assembly to be positioned for product pickup. Confirm the available adjustments and safe operating limits on the specific machine.

Typical operating sequence

1.⁠ ⁠Position the unit on a level floor and secure it against unintended movement. Inspect the hoses, suction pipe, gun, guards, and product-contact parts before use.

2.⁠ ⁠Place the product vessel within the permitted reach of the suction pipe. Verify that the product is pumpable and that its particle size is within the manufacturer’s stated limit.

3.⁠ ⁠Swing or lower the suction pipe into the product. Keep the pickup end submerged as needed to maintain product flow and avoid drawing in excessive air.

4.⁠ ⁠Operate the transfer system and direct the hand gun to the receiving point. For portioning, use the gun to deliver the required amount into each target; for transfer, direct product into the receiving hopper, bowl, or container.

5.⁠ ⁠Adjust the working technique and dose setting, where fitted, to suit the product and target portion. Check sample portions by weight or volume during setup and production.

6.⁠ ⁠At the end of the run or product change, stop the machine, relieve any stored pressure in accordance with the manufacturer’s instructions, disassemble the product-contact components as designed, and clean and sanitize them using the approved procedure.

Products and applications

The manufacturer describes the iSPOT for soft food masses that can be transferred through the pump and hand gun. Potential applications include bakery and confectionery fillings, creams, soft batters, and similar semi-solid products. The published description states that the unit is particularly suitable for soft masses that can flow back into the pan. It is not possible to confirm suitability for a particular recipe without a product test.

Equipment type

Mass transfer pump with manual portioning gun

Construction

Stainless steel throughout, per manufacturer

Portion range

Approximately 15–225 mL

Maximum dose per stroke

Approximately 220 mL stated in the manufacturer’s description

Published maximum output

Up to 3,000 portions per hour; actual output depends on product and operating conditions

Maximum particle size

Up to approximately 6 mm

Pickup arrangement

Pivoting suction pipe for direct pickup from pans / bowls

Cleaning / changeover

Manufacturer describes easy cleaning and quick replacement of product containers

Information to verify on the specific machine

The manufacturer’s published maximum output is a reference figure and should not be treated as a guaranteed production rate for every product.

Manufacturer reference

Boyens Backservice, “iSPOT – The mass transfer pump.” Published product information: https://www.boyensbackservice.com/dosier-systeme/ (iSPOT section).

Technical description based on visible configuration and published manufacturer information