SOLLICH CONBAR 800/1050

COMPLETE CHIKKI, PEANUT BRITTLE & CEREAL BAR PRODUCTION LINE

Machinio Technical Sales Description

Machine Overview

Complete industrial bar production system centered around a Sollich CONBAR 800/1050 line, originally configured for the production of peanut brittle / Chikki bars and cereal bars with puffed rice. The system covers ingredient and syrup preparation, peanut handling and heating, continuous mixing, slab forming, compression/equalizing, controlled cooling, longitudinal slitting, guillotine cutting, product spreading, final cooling, metal detection, pouch packaging, coding, jar handling and secondary carton handling.

Key Specification

Details

Primary Manufacturer

Sollich KG, Germany

Line / System

CONBAR 800/1050

Products

Peanut brittle / Chikki and puffed-rice cereal bars

Rated Chikki Output

Approx. 1,000 kg/h; approx. 834 bars/min on documented product

Rated Cereal Bar Output

Approx. 550 kg/h; approx. 540 bars/min on documented product

Plant Equipment List Capacity

700 kg/h operating figure; 1,000 kg/h rated capacity

Slab Width

758 mm

Usable Slab Width

748 mm after documented edge trim

Products Across

22

First Cooling Tunnel

Sollich KK 820, 12.00 m

Final Cooling Tunnel

Sollich Thermo-Flow Plus LSK 1050, 21.12 m

Chilled Water System

33 TR listed in plant equipment schedule

Documented Product Formats and Capacity

The original Sollich documentation identifies two production examples. Chikki was specified at approximately 109 mm long × 34 mm wide × 6 mm high and approximately 20 g per bar, with a slab speed of approximately 4.2 m/min and output of approximately 834 bars/min, equivalent to approximately 1,000 kg/h. The puffed-rice cereal bar was specified at approximately 100 mm long × 34 mm wide × 10 mm high and approximately 17 g, with a slab speed of approximately 2.4 m/min and output of approximately 540 bars/min, equivalent to approximately 550 kg/h. Actual production rates depend on recipe, density, dimensions, temperature and operating conditions.

Process Flow

Jaggery / syrup preparation → syrup filtration and transfer → syrup holding / cooking → peanut sieving and transfer → peanut heating → ingredient dosing → continuous Sollich mixing → slab forming → compression / equalizing → first contact-convection cooling → longitudinal slitting → guillotine cross-cutting → speed-up and horizontal spreading → final Thermo-Flow cooling → 90° transfer → downstream distribution / ADS stations → metal detection → pouch packing and coding → jar / carton handling and dispatch.

Sollich CONBAR Processing Section

Continuous Peanut Heating / Mixing

Continuous peanut heating system with Sollich SMB 315 continuous mixer and TD2 volumetric metering device for continuous mixing of peanuts with sugar binder. Stainless-steel design with swivelling action. Thermo-oil heating system serves the continuous mixer, metering device and peanut heating system. Sollich K-MV-KS 60 dosing unit is documented for cardamom.

Slab Forming – WEB 800

Sollich WEB 800 slab former for 758 mm slab width, with heated hopper supplied from the WKH water system and frequency-controlled drive.

Infeed / Temperature Conditioning

Approx. 3.50 m infeed table 820 with stainless-steel cooling plates and photo-pneumatic belt tracking.

Compression / Equalizing – SAW 800

Sollich SAW 800 compression/equalizing roller with temperature-control circuit.

First Cooling – KK 820

12.00 m Sollich contact-convection cooling tunnel type KK 820 with E8/2 belt, L 20 GL air cooling/heating module, photo-pneumatic belt tracker, ABN 820 drive pedestal with 336 mm drive roller, frequency-controlled drive and pneumatic belt tensioning; followed by approximately 1.00 m discharge table with belt scraper.

Water Circulation – WKH

Sollich WKH water circulation system with separate heating/cooling circuits for the WEB 800 upper/lower drums and hopper, infeed-table bottom, KK 820 cooling tunnel, spreading and cutter infeed tables, compression roller and documented embossing-roller circuit.

Slitting / Cutting – SSC 800/1050

Sollich SSC 800/1050 slitting, spreading and cutting system. Includes SL 800 longitudinal slitter with frequency-controlled knife shaft and 23 rotary knives for 22 products across, edge-trim cross conveyor, 2.00 m cutter infeed table, SGU 800 S servo-driven guillotine cutter cutting on an anvil roller, 2.00 m speed-up table and SP 800/1050 spreading station with 22 horizontal spreading belts.

Brittle Configuration

Documented brittle configuration includes radiant heating at the slitter and water-heated spreading and cutter-infeed tables with split covers.

Final Cooling – Thermo-Flow Plus LSK 1050

Sollich Thermo-Flow Plus final cooling section comprising approximately 1.00 m infeed table and 21.12 m LSK 1050 cooling tunnel with E8/2 belt, L 50 GL air-cooling module, photo-pneumatic belt tracking and ABN 1050 drive pedestal with 336 mm drive roller, frequency-controlled drive and pneumatic belt tensioning.

Controls

Separate Sollich control cabinets with operator PCs for slab thickness, drum temperatures, cooling-tunnel temperatures, belt speeds, slitter and anvil-roller speeds, spreading belts, cutter infeed, belt-following motion and cutting length.

Complete Consolidated Equipment Included

No.

Equipment

Manufacturer

Capacity / Identification

1

Jaggery breaker

Not identified in supplied schedule

—

2

Syrup cooking kettle

Sanjivan Industries

264 kg

3

Syrup filter

Not identified in supplied schedule

—

4

Syrup transfer pump

Sri Pump Mfg. Company

2840 RPM

5

Syrup holding tank

In-house

3000 L

6

Syrup cooker

Chocotech

400 kg/h

7

Peanut sieve arrangement

Galaxy Sivtek

—

8

Bucket elevator

Fabcon

—

9

Screw conveyor / screw heater

Sollich

Part of line capacity group

10

Cardamom hopper / feeder

Sollich

—

11

Peanut hopper / feeder

Sollich

—

12

Continuous mixer

Sollich

SMB 315 documented by OEM

13

Hopper

Sollich

—

14

Upper & lower drum slab-forming system with temperature control

Sollich

WEB 800

15

Compression roller with temperature control

Sollich

SAW 800

16

Cooling Tunnel 1

Sollich

KK 820 / 12.00 m documented

17

Chiller & chilled-water distribution system

Sollich

33 TR

18

Longitudinal splitter / slitter

Sollich

SL 800

19

Guillotine cutter

Sollich

SGU 800 S

20

Spreading belts

Volta

DVLW A listed

21

Cooling Tunnel 2

Sollich

LSK 1050 / 21.12 m documented

22

90° conveyor

Transver AG

—

23

ADS stations 1, 2 & 3

ACG

3 stations

24

Metal detectors 1, 2 & 3

Loma Systems

3 units

25

Pouch packing machines 1, 2 & 3

ACG

300 packets/min listed

26

Laser printers 1, 2 & 3

Markem-Imaje

3 units

27

Empty jar conveyor

Beacon Engineers

Manual handling system

28

Manual jar filling station

Beacon Engineers

Manual

29

Filled jar conveyor

Beacon Engineers

—

30

Jar printer

Markem-Imaje

—

31

Jar sleeving / shrinking machine

Jet Pack Machines Pvt. Ltd.

34 jars/min

32

Manual carton filling station

Beacon Engineers

Manual

33

Filled carton conveyor

Beacon Engineers

—

34

Checkweigher

Ishida India Pvt. Ltd.

—

35

Carton barcode printer

Markem-Imaje

—

36

Filled-carton gluing machine

Stelda

8 cartons/min listed

37

Filled-carton conveyor to dispatch

Beacon Engineers

—

Machinio Sales Summary

High-capacity Sollich CONBAR 800/1050 bar production system for Chikki / peanut brittle and cereal-bar applications. The core German-built Sollich processing line provides continuous mixing, controlled slab forming, compression, temperature-conditioned cooling, precision longitudinal slitting, servo guillotine cross-cutting, product spreading and final cooling. The supplied plant equipment schedule extends the system upstream through syrup and peanut preparation and downstream through metal detection, three ACG pouch packing machines, coding, jar handling, checkweighing and carton handling. This makes the offering substantially more comprehensive than a stand-alone forming and cutting line.

Important Sales Note

All capacities, model designations and component descriptions above are consolidated from the supplied Sollich OEM documentation and the supplied plant machine list. Items not assigned a specific model or capacity in those documents are intentionally left without an assumed specification. Final scope of supply should be confirmed against the equipment physically available, photographs, serial plates and inventory before sale.